Custom Battery Assembly & Design

Batteries designed and manufactured to meet your specification ............and exceed your expectations

Our multi-discipline factory covers 4000m2 in Somerset and employs over 70 staff. We offer design, production and test facilities including ESD safe assembly cells for sensitive pack assemblies.

Creasefield offer sound technical advice and economically viable solutions for battery pack design and production. We offer design assistance, prototyping, support small volume trials and undertake full volume production, all in the UK.

Core Production Processes

  • Resistance welding
  • Hotmelt, UV cure and cyanoacrylate adhesives
  • ESD protected leaded and unleaded (RoHS compliant) hand soldering
  • Lead assemblies and wiring looms
  • Ultrasonic welding
  • CNC routing and milling
  • Automatic dispensing of polyurethane expanding foam
  • Automatic dispensing of two part potting materials
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Testing battery packs

Using a combination of off-the-shelf test equipment and bespoke in-house designed test equipment, battery packs are tested before leaving our premises to ensure proper operation and to condition cells to operate to their full capability from the first use when required.

Quality approval

Creasefield Ltd. is ISO9001:2008 certified by URS .

Our quality management system runs alongside your battery pack from start to finish. From design and sample build through set-up and production to testing, packing, dispatch and beyond, our quality inspection team provides confidence and guarantees reliability.

We regularly customise our battery inspection and testing regime for customers, from performing drop tests or computer controlled battery analysis, to elevated temperature capacity testing, statistical analysis of weld parameters and load testing high-power primary cells.

Demanding conditions, demanding customers

Creasefield supplies battery packs to the most demanding customers for use in a wide variety of applications. We have custom-built batteries for aerospace, automotive, electronics, government, maritime, medical, military, oil and gas, research, security and utilities sectors.

Our packs have been used for commercial aerospace, property alarm systems, consumer electronics, data logging, geophysics, powered PPE, underwater acoustics and oilfield analysis equipment.

We are able to build packs to virtually any required specification, for reliable operation in all conditions.

Products

Enquiry Form

If you'd like to provide us with a brief overview of your requirement using our simple electronic form, we'll be happy to work on a proposal for you.

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