Custom Battery Pack Design

Our custom battery pack design service has served hundreds of customers over a 30 year period. Demanding applications. Demanding environments. Demanding customers. Our reputation and capability grows by delivering batteries with excellent service, straight talking and no nonsense.


Integration is key and our custom battery pack solutions will ensure that your battery system delivers high performance and operates safely in use and on-charge. Our engineering team can assist with all elements of design from electrical, thermal, mechanical and approvals to provide a technically superior, safe system.


Our UK assembly facility is responsive and cost-effective. If you already have a battery design, we can offer a built to print service that ensures you get exactly what you want when you need it, whilst remaining in control. If necessary, we can work with your staff to value engineer current products for improved performance and cost reduction.

Test Equipment

In many circumstances we use in-house configured test equipment both during manufacture and at end of line. We utilise the latest technology to ensure efficient and accurate testing for both electrical and mechanical parameters. For specific batteries we have developed product specific test equipment that collects and validates test data as well as supplying the results to the end customer.


Product approvals are complex with evolutionary changes and the addition of new standards for safety and compliance in different markets. Working with your engineers, we can help steer product development to minimise time to market. We have specific knowledge of UN38.3, IEC62133, IEC60086, IEC60079, IEC60601, IEC62281 and others.

pcbs battery design

pcb battery design

custom battery design







Whether you’re interested in the performance of your product or the detail of its battery design, commercial success is vital. So we developed a custom battery design service that reduces risk and improves results. We keep you in the loop without adding complication.


custom battery design


UNDERSTAND – We want to understand you and your project. With honest dialogue and a close cooperation we can provide excellent value.

DESIGN – Liaising with your key staff , our team will ensure the best solution is reached for you quickly and simply.

DEVELOP – When a specification is agreed, we produce samples, resolve integration issues then refine our design.

ENHANCE – Value engineering is a continual process that allows us to deliver technically and commercially attractive solutions for the life of your product.

TRANSITION – When projects transfer to mass-production, links between our departments are strong and seamless.


PROGRAM – Setting the standard for quality throughout the project and across all teams.

DETAIL – Thorough documentation ensures a lean and repeatable process, with robust controls.

IMPLEMENT – Approvals and systems are in place to support the team and encourage best practise.

MEASURE – Metrics and KPIs enable continuous improvement.

REPORT – Sharing information drives improvement. We encourage regular reviews.

Battery Pack Manufacture

Product performance depends on battery performance. We work to make batteries capable and reliable by merging the design process with quality management. This means critical battery development stages are never compromised – even under the pressure of a short time frame.

For example, battery integration is often challenging and occasionally overlooked but it ensures that battery behaviour (and therefore product performance) is exactly as expected.

From the outset you’ll have a clear understanding of the battery project scope and timescales. Through carefully managed communication you’ll have the level of project visibility that suits your needs and we’ll have the information necessary to ensure a successful result.

The seamless link between design and quality is a win win providing complete transparency and delivering performance with reliability.

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